Performance, Brainstorming & Tuning Talk about modifications, or anything else associated with performance enhancements. Have a new idea for performance/reliability? Post it here. No idea is stupid! (please use Detailing and Appearance for cosmetic ideas)

Series 1 Intercooler. working well, VIDS on page 11.

Thread Tools
 
Search this Thread
 
Old 02-02-2008, 12:20 AM
  #71  
Junior Member
 
2000SilverBullet's Avatar
 
Join Date: Jun 2002
Posts: 0
Likes: 0
Received 0 Likes on 0 Posts
2000SilverBullet is on a distinguished road
Default

The nosedrive spin technique is interesting.
Old 02-02-2008, 01:15 PM
  #72  
Junior Member
Posts like a Ricer Type-R
Thread Starter
 
willwren's Avatar
 
Join Date: Aug 2002
Posts: 11
Likes: 0
Received 4 Likes on 4 Posts
willwren is on a distinguished road
Default

Gotta make sure things pressed correctly. They'll spin freely at that point, but make a very slight noise due to the new (non-lubricated) bearings.

The magnetic drain plug will capture all the 'break-in' material that comes off the bearings, preventing further wear.

Note that I also applied Loctite 609 around the nosedrive seal outer circumference after pressing it in, and before installing the retainer.


Here'* where they sit now:
Name:  DSC00775.jpg
Views: 113
Size:  67.7 KB
That'* 2 hours of painstaking masking.

Still have to do these (a real pita):
Name:  DSC00776.jpg
Views: 85
Size:  66.1 KB
Old 02-02-2008, 07:23 PM
  #73  
Senior Member
Posts like a Northstar
 
labonnevillastrangiato's Avatar
 
Join Date: Dec 2006
Location: Niagara Region, ON, Canada
Posts: 635
Likes: 0
Received 0 Likes on 0 Posts
labonnevillastrangiato is on a distinguished road
Default

How are you going to fit in all of the list of things to do and watch the Superbowl, or can you perform some of those tasks while watching?
Old 02-02-2008, 07:27 PM
  #74  
Junior Member
Posts like a Ricer Type-R
Thread Starter
 
willwren's Avatar
 
Join Date: Aug 2002
Posts: 11
Likes: 0
Received 4 Likes on 4 Posts
willwren is on a distinguished road
Default

Superbowl is tomorrow. I'm almost done now.

The GenV and a few misc pieces are already coated and dried. I'm coating my M62 now, and running pieces to the oven.
Old 02-02-2008, 07:44 PM
  #75  
Junior Member
Posts like a Ricer Type-R
Thread Starter
 
willwren's Avatar
 
Join Date: Aug 2002
Posts: 11
Likes: 0
Received 4 Likes on 4 Posts
willwren is on a distinguished road
Default

GenV just unmasked, and a few other goodies waiting for install:

Name:  DSC00783.jpg
Views: 107
Size:  63.9 KB

Gen3 M62 rotors and nosedrive cooking with a couple L67 LIM end caps:
Name:  DSC00784.jpg
Views: 86
Size:  88.2 KB


One more coat to go on this:
Name:  DSC00785.jpg
Views: 78
Size:  71.9 KB

Name:  DSC00786.jpg
Views: 85
Size:  78.2 KB
Old 02-03-2008, 12:58 AM
  #76  
Junior Member
Posts like a Ricer Type-R
Thread Starter
 
willwren's Avatar
 
Join Date: Aug 2002
Posts: 11
Likes: 0
Received 4 Likes on 4 Posts
willwren is on a distinguished road
Default

Got alot done today, very much closer to install, but first a comparison between the Series 1 and Series 2 LIM'*. Why was I able to achieve such good thermal efficiency? The Series 1 LIM allows for a much wider core. Look at the comparison:


Name:  DSC00795.jpg
Views: 82
Size:  74.2 KB
Series 1 on the left, Series 2 (L67/L32) on the right.

Finished SC pics:
Name:  DSC00796.jpg
Views: 74
Size:  55.9 KB

Name:  DSC00798.jpg
Views: 83
Size:  66.1 KB

Name:  DSC00797.jpg
Views: 110
Size:  73.5 KB

Name:  DSC00799.jpg
Views: 107
Size:  70.1 KB

Still need to solder up my final IC connections and nail down routing of the water lines. The mini-meet next weekend will be a good time to do that, as well as hack up the front of the car again and put in some reinforcement to allow for the new IC front radiator. Very, very close to being able to install on the new motor.
Old 02-03-2008, 01:02 AM
  #77  
BANNED
 
harofreak00's Avatar
 
Join Date: Mar 2004
Location: Purgatory
Posts: 0
Likes: 0
Received 0 Likes on 0 Posts
harofreak00 is on a distinguished road
Default

well I guess I can pretty much count this out as being able to happen on my car then. The s2 width sure got smaller! :?

The bottom of your M62 is beautiful!
Old 02-03-2008, 01:14 AM
  #78  
Junior Member
Posts like a Ricer Type-R
Thread Starter
 
willwren's Avatar
 
Join Date: Aug 2002
Posts: 11
Likes: 0
Received 4 Likes on 4 Posts
willwren is on a distinguished road
Default

Don't count it out. You just need a narrower core. Or trim the fins on the one I chose. I had to trim one corner to jog around a PCV passage I couldn't breach in the LIM machining.

Bottom of the 62 looks pretty good considering the patchwork. See the little trails of dimples in the patches? That'* duplicated on the LIM, but staggered. When the gasket is trimmed for the machining, it'* in two pieces. That dimple pattern will help bind the sealant that has to bridge the gap between the gasket halves on each side. Remember the thickness of the paper gasket. It'll easily withstand manifold vacuum and 13psi of boost.
Old 02-03-2008, 05:07 AM
  #79  
Senior Member
Posts like a 4 Banger
 
SPOILEDRED94's Avatar
 
Join Date: Mar 2007
Location: portland
Posts: 149
Likes: 0
Received 0 Likes on 0 Posts
SPOILEDRED94 is on a distinguished road
Default

You must absolutely love Bonnevilles/Cars. Wink. About how long does it take you to p&p a LIM ? Say from an L27?
Old 02-03-2008, 11:23 AM
  #80  
Junior Member
Posts like a Ricer Type-R
Thread Starter
 
willwren's Avatar
 
Join Date: Aug 2002
Posts: 11
Likes: 0
Received 4 Likes on 4 Posts
willwren is on a distinguished road
Default

A Series 1 or Series 2 L67 LIM takes me under an hour if it'* stock head ported.

Nearly 3 hours if it'* overported to match my ported heads. L27 will be somewhere in between because of the longer runners. You can do it in a couple hours with a dremel.
L36 takes a couple hours also, simply because they're the worst of the lot out of the box. This includes port matching, smoothing, gasket surface prep, and cleaning the injector bosses.

I actually use the dremel for very little now other than final cleanup work.


Quick Reply: Series 1 Intercooler. working well, VIDS on page 11.



All times are GMT -4. The time now is 10:14 PM.