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Old Jul 11, 2014 | 07:50 PM
  #31  
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I would like to have one of those Infrared thermal readers, and point it at top of engine or even hood in the sun!
I dont think this summer you would need any covers for cooking at all !
Anyways I took Mike'* advise and went to stranded copper 4 ga wire- Pico No 6240-5 | 4 AWG 40" Red Switch to Starter Cables | Pico of Canada Ltd. has temp rating pg 221F, that should do it.

Used wire loom & Output voltage is ok now & Battery read 12.91 after sitting a while!

I am still going to keep an eye out for a 200 amp fuse that is a block type that will use terminal ends in & out etc..
Done for Now- Beer time!
Attached Thumbnails Alternator-High Output at idle Please!-6847_zps151e197d.jpg   Alternator-High Output at idle Please!-6848_zpsba765f97.jpg  
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1997 Buick Pk Ave (Soft Ride) Suspension!
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Old Jul 11, 2014 | 08:19 PM
  #32  
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mike car is going commando, TMI.

agree with the mad connection, you only see that when the connection is poor
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Old Jul 14, 2014 | 03:59 AM
  #33  
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ya Justin this connection was mad all right...

Considering this was Ancor wire it fried the last 2.5 inches and look at the shielding!
That musta been one hot / jumping spark/connection if ya know what I mean..
Tomorrow if I get a chance, I will dissect the fuse ended part and see what that looks like!
I am back with new wire to 14.3 volts at battery at above idle now with light & A/C on etc.
Attached Thumbnails Alternator-High Output at idle Please!-wirezbbqwireandshielding_zpsb85f22f4.jpg  
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Old Jul 14, 2014 | 04:20 AM
  #34  
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I used a torch/ old knife to melt & cut open the plastic end..

Looks Normal inside like the wire should have held.
My guess is that with heat it somehow loosened off and that'* where the problem began.
I knew from the beginning I did not like the idea of a single torx screw as wire holder.
Give me proper terminal ends/bolted into the fuse or nothing !
Attached Thumbnails Alternator-High Output at idle Please!-wirezthreadinterior_zps7a9a8afb.jpg  
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Old Jul 14, 2014 | 06:19 AM
  #35  
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terminals like that are used all the time. the panels in your house, underground junctions, anyplace you cant get a big crimper. if you have ever seen the tool it takes to crimp 2-4g or bigger you would understand. its fine though if its kept clean and dry, the ones not in the house are covered with several layers of different types of tape.
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Old Jul 14, 2014 | 06:48 AM
  #36  
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Justin is right, I have installed a few circuit breakers in the old house I lived it, and that same style is used for the main power coming in, the ground bars, and all of the circuit breakers.

I think the pros use hydraulic assisted cripmers, not totally sure though.
I know you can get regular crimpers to handle up to 2 AWG, they are still bulky crimpers.
Eclipse CP-351B Non-Insulated terminal Crimper AWG 8-2: Tools : Walmart.com
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Old Jul 14, 2014 | 09:38 AM
  #37  
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we have the hydraulic and the new battery ones they are still big and hard to get into places.

Robot Check Robot Check
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