1992-1999 Series I L27 (1992-1994 SE,SLE, SSE) & Series II L36 (1995-1999 SE, SSE, SLE) and common problems for the Series I and II L67 (all supercharged models 92-99) Including Olds 88's, Olds LSS's and Buick Lesabres Please use General Chat for non-mechanical issues, and Performance and Brainstorming for improvements.

Help! Need all the melted intake info I can get!!!!!!!

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Old Dec 13, 2006 | 10:39 AM
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Man, awefully chivalrous of you to say As of now all work has been halted and I am in 4.5 hours of labor. What makes this situation even worse is that I really live in upstate NY, and the car is stuck at a dealer just outside Montreal, QC. Anyone from the Montreal area who would like to loan me a garage and tools?! LOL ok, I can bring my tools...
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Old Dec 13, 2006 | 10:44 AM
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Have you threatened to file a case against them in court? They really don't want to send an attorney somewhere to defend them. It'* cheaper to repair the car.
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Old Dec 13, 2006 | 12:49 PM
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Originally Posted by willwren
Have you threatened to file a case against them in court? They really don't want to send an attorney somewhere to defend them. It'* cheaper to repair the car.
There is a provision in the contract that I agree that any arbitration resulting from a dispute will be handled by the BBB, in any case this is the Colorado BBB because this is where the warranty company is located.

My main obstacle is this: The warranty contract states that the emissions system is not covered for replacement/repair. There is also a provision that states:

E. WHAT IS NOT COVERED
1. MECHANICAL BREAKDOWN OR FAILURE:
n. Of a covered part damaged by a non-covered part, or of a non-covered part damaged by a covered part

So even if I can prove that the EGR system and Catalytic Converter were functioning normally, and just the UIM failed, in essence it was the heat generated by the EGR stovepipe that caused it. I don't think I could win, no matter what spin I try. I'm trying to take the position that the intake failed because of the lack of resistance to this heat, i.e. a poor choice of material for the engineers to choose, but it doesn't change the fact that it'* was the heat eminating from the EGR system. Any suggestions?
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Old Dec 13, 2006 | 12:51 PM
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The EGR system didn't fail though. It worked properly. By working properly it put the expected temperatures and gasses where the engineers designed it to.

The EGR didn't break.. the upper did.
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Old Dec 13, 2006 | 12:53 PM
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p.*. I am now looking for a donor L67, HD tranny and PCU :P Preferably under 30k mi
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Old Dec 13, 2006 | 12:56 PM
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Get the wiring harness too.

http://www.moradpartscompany.com/

Try that. Ed usually has a couple laying around.
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Old Dec 13, 2006 | 12:58 PM
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I think you might also need the axles. IIRC the HD transmission has different axle splines.
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Old Dec 13, 2006 | 01:05 PM
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Originally Posted by BillBoost37
I think you might also need the axles. IIRC the HD transmission has different axle splines.
Hopefully just the inner splines are different.
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Old Dec 13, 2006 | 01:30 PM
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Actually, I can just reflash the PCU no? My main problem will be the wiring harness. Pricey from the dealer and I will have to find one from a similar SSEi with all the options, so I don't end up with missing terminations, I'd rather have extra. This should be all moving to another thread methinks... any suggestions?
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