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Faulty fuel tank sending unit

Old Apr 17, 2019 | 09:30 AM
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I replace JUST the sending unit in July 2017. I checked my past orders on Rock Auto and the replacement was manufactured by Dorman. The fuel pump was working ok then, (and still is) so I didn't replace it.
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Old Apr 17, 2019 | 07:49 PM
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Default Top of cluster housing


Sticker affixed to top of cluster housing. Looks like it may have been worked on in December 2001
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Old Apr 17, 2019 | 07:52 PM
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Tech II,

Did the second test you suggested and I get 150 ohms at B7/B17 on the instrument cluster plug. Bad gas gauge or something else?
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Old Apr 17, 2019 | 08:13 PM
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Well, it'* a straight shot from the sender to the gage.....at 150 ohms, that gage should be rock solid just over 1/2.....by reading 150 ohms at B7/B17, that means there is nothing wrong with the wiring to the gage........since the gage reads incorrectly, if the harness connectors are tight, then it has to be the gage.....
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Old Apr 17, 2019 | 08:24 PM
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Tech II,

Can you decipher the hieroglyphics on the sticker in the photo? I mis-typed the date, looks like December 2007 and lists the mileage. The other stuff doesn’t mean anything to me though.
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Old Apr 17, 2019 | 08:53 PM
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Just could be stock number info for a salvage yard'* records......
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Old Apr 18, 2019 | 09:56 AM
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Originally Posted by Tech II
Well, it'* a straight shot from the sender to the gage.....at 150 ohms, that gage should be rock solid just over 1/2.....by reading 150 ohms at B7/B17, that means there is nothing wrong with the wiring to the gage........since the gage reads incorrectly, if the harness connectors are tight, then it has to be the gage.....
I could be wrong sir, but my 95 Bonneville was a straight shot from the tank to the gauge. My 97 Bonneville went from the tank to the PCM, then the cluster. This was so that the ECU knew how much fuel was in the tank to start EVAP testing. I believe his 2001 is the same way.
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Old Apr 25, 2019 | 08:43 AM
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Took instrument cluster to Hamp'* in Atlanta and according to their test equipment everything is functioning correctly. Their suggestion was to use an OEM sending unit.

I'm still puzzled though by the readings I got when using resistors to test the fuel gauge. It would seem that there is something else in the circuit that is causing higher resistance some of the time.
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Old Apr 25, 2019 | 11:00 AM
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Originally Posted by bluiewest1
Took instrument cluster to Hamp'* in Atlanta and according to their test equipment everything is functioning correctly. Their suggestion was to use an OEM sending unit.

I'm still puzzled though by the readings I got when using resistors to test the fuel gauge. It would seem that there is something else in the circuit that is causing higher resistance some of the time.
You should load test the circuits.
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Old Apr 28, 2019 | 08:44 PM
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I figured I would re-assemble things and drive the Park Avenue while waiting for the new AC-Delco sending unit to come in. Before installing the four conductor plug at the fuel pump, I blasted the female and male sides with some CRC Electronic Cleaner. Lo and behold, the fuel gauge now seems to be working as it should. When I started driving it again on Thursday the gauge read a hair over 3/4 and over the course of four days and 80 miles it'* down to about 1/2 tank
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