Leaking upper intake AGAIN
Originally Posted by ron350
Hate to sound like a broken record but why not plug the two coolant holes in the lower intake and be done with it.
All you need is:
2 - 1/8” aluminum pipe plugs. Earls # 3202
1 – 1/8” pipe tap
JB Weld or your favorite high temp sealer.
All you need is:
2 - 1/8” aluminum pipe plugs. Earls # 3202
1 – 1/8” pipe tap
JB Weld or your favorite high temp sealer.
There are two machined holes in the lower aluminum intake manifold for the coolant that goes up through the plastic intake to the Throttle Body. These holes are on ether side of the EGR pipe sticking up on the throttle body end of the manifold. If you take the plastic manifold off and tap and plug these two holes there will no longer be any coolant to leak. Once these holes are plugged the only leak you can have with the plastic intake is a vacuum leak.
If your car is idling fine now you can do this and reuse the upper gasket and upper manifold.
If your car is idling fine now you can do this and reuse the upper gasket and upper manifold.
Ron: Would that include coolant leaks at the throttle body? I have a '99 SLE I bought new, and now has 104K miles on it. The car has been reliable as an anvil, but it has a small leak around the throttle body when the engine is warm.
I find myself adding coolant about every 6-700 miles now and it'* beginning to bug. Since I have to do the job anyway, would it be worth it to pull the top manifold off and do as you suggest, or is perhaps just replacing the thoittle body gasket a better idea?
No choclate milk in the crankcase, by the way.
By the way, I'm a newbie here and this is a great forum! This is the first Pontiac I've owned later than a 1972 model and despite being a car guy of some 40 years, there'* stuff under that hood that I don't recognize! :?
I find myself adding coolant about every 6-700 miles now and it'* beginning to bug. Since I have to do the job anyway, would it be worth it to pull the top manifold off and do as you suggest, or is perhaps just replacing the thoittle body gasket a better idea?
No choclate milk in the crankcase, by the way.
By the way, I'm a newbie here and this is a great forum! This is the first Pontiac I've owned later than a 1972 model and despite being a car guy of some 40 years, there'* stuff under that hood that I don't recognize! :?
1993 SLE: Yes, it is, but after reading all the horror stories here, maybe it'* time to fix the upper intake problem all at once before I hydrolock the engine?
I sure like Ron'* idea of dry-decking the upper manifold if that'* the case. :?
I sure like Ron'* idea of dry-decking the upper manifold if that'* the case. :?
Originally Posted by 1993 SLE
yes you have a 99 right, most , and i say most, not all problems were fixed in 99. but if you want to relapce the UIM, they you should do the LIM gaskets as well 
I'm going to buy a Dorman upper along with a new upper gasket set.
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Vital... As I'm looking at the pick to the left of the EGR and to the right of what appears to be a little dex cool, almost dead center between the two... Is that a casting flaw in the lower intake manifold or a crack?

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