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Port & Polishing a Supercharger

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Old 05-15-2006, 06:52 PM
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Well the needle bearing just arrived, don't know what to do with them yet, but I got them.
Old 05-15-2006, 07:44 PM
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Willwrens instructions are very good , I read everything thoroughly a couple of times and although it seems like a big job I think having a press is half the battle.Just read alot about the Sc as there is alot of info and I dont think youll have a problem.Mine runs great but I have a coupler and nose bearings I purchased and will eventually replace them but I feel confident now if I had to do the needle bearings,Although I cant get to the rebuild site either, I also get an error.

I have a 16 yr old girl going for G1 also , god help us and our Bonnys
Old 05-17-2006, 05:21 PM
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I spent some time porting & polishing the */C today but ran into 2 problems.

1. I didn't realise that the whold gear and the turbine part came apart so when I was grinding down the outside part I would turn the turbine part to air out the metal fillings and in turn slightly scores the inside. See pictures below. I'm wondering when I polish the inside whether that will take care of it.
2. I use throttle body cleaner, varasol, and brake cleaner to clean up the inside but there are still stains that I just can't get out. I used the strongest tootbrush I could find and the pictures show how well it turned out.









Old 05-17-2006, 05:26 PM
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I would not recommend polishing the large bores where the rotors spin. That would increase the clearence and reduce your boost. Cleaning is fine.
Old 05-17-2006, 05:28 PM
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Use Castrol Super Clean to get the carbon out.

The scratches in the compressor housing will fill with carbon buildup in time and re-seal themselves.

I don't see any evidence of porting or polishing????? But you say you have? Didn't my pics on the website clearly show the rotor assembly removed?
Old 05-17-2006, 07:15 PM
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i don't think its worth opening new thread for this one question... so here it is... will any speed shop port and polish a supercharger? or should i go to some place that works exclusively on superchargers? also, about how much does it cost to have this done.. i would definately never have the time to ever do this on my own
Old 05-17-2006, 08:34 PM
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Well today I spent about 3 hours with a can of throttle body cleaner, brake cleaner and a 1/4 can of varasol, and cleaned the inside and outside of the */C and throttle body. As well I started to P&P with a carbide 'twist' bit and sanders. Based on the comments I received it sounds as though I need to do a lot more work. Thanks for the input and suggestions I guess I’m going to have to spend more time on it.
Old 05-17-2006, 08:54 PM
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This is looking good Frank... looks like you are more cleaning up the casting flaws than actually going further into porting.

Either way..looks great.
Old 05-20-2006, 12:34 PM
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Ok, I'm going to atempt this again over the weekend. These are the steps I've done so far:

1.I've used a carbide twist bit to grind down the rough edges and sharp casting on the outlet as well as all around where the depression is. unfortunatly I also smothed out the two small slits to either side of the outlet which willwren did not recommend. My mistake!
2. I went with 80 grit sanders along the depressed side of the outlet.
3. Cleaned the Throttle body and Inlet thoroughly.

Next step:

1. Polish the depressed area of the outlet. ...Should I use a stone or a flap wheel, or is there another tool of choice?
2. Sand down the inlet (snout) and throttle body with a flap wheel. Is there any specific grit I should use?

I really appreciate any and all comment.

Thanks
Frank
Old 05-21-2006, 05:55 PM
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I took another look at willwren'* Porting & Polishing */C page and I'm unsure as to how the outlet and inlet ports are supposed to look once completed. Are they supposed to be totally smooth or still have somewhat of a rough feel?

Thanks.


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