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Zilla's initial autopsy:

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Old 09-06-2007, 05:46 PM
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I'll have a surprise for posting a little later tonight.
Old 09-06-2007, 07:08 PM
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A Series 2 maybe?!
Old 09-06-2007, 07:23 PM
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Originally Posted by McGrath
A Series 2 maybe?!
i was gonna say the same thing but hes to suck on S1
Old 09-06-2007, 09:03 PM
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I have a secret. It'* embarassing, but I may have to spill the beans shortly........
Old 09-06-2007, 09:05 PM
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embarassing

huh :?


hmmm... this could mean a lot for things for you bill...
Old 09-06-2007, 09:09 PM
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and this is the point i ask myself why i just now find this


sorry tohear about the zilla bill and good luck with the new stuff
Old 09-06-2007, 09:38 PM
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First of all, remind me to Kill sonoma_zr2 when I see him in MN in about 2 weeks for hiding my air ratchet in the toolbox, instead of on the shelf with the rest of the air tools.

Long story short, after carefully inspecting all 6 cylinders (see page 3 for the borescope images of #1), I found only some POSSIBLE minor damage to the #5, and all the 'loose' material from #1 has been conveniently melted, fused, and deposited in the dished center of the piston.

Consider that I STILL have acceptable compression on the #1 per the factory service manual, I decided to cut my losses temporarily while I obtain a replacement bottom end in better shape (and this bottom end to be rebuilt at my leisure at a later date).

So what I did was install 5 original plugs, a new plug in #6, reconnected my injectors, and swapped out the large 2.3" pulley for a rather monstrous 2.5". I just couldn't bring myself to put a 2.55" on there. I have a reputation to think about.

Hang your head in shame, Bo. We have a 2.5" pulley on the Zilla.
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The 2.5" pulley requires me to remove my extra idler. That'* ok, though, cuz we've been wearing it out. I think it'* 2.95" in diameter now, and needs to be replaced with a steel pulley next round.

Car is purring like a kitten. I still need to boost up my octane a bit. By my calculations, the 16 year old blonde chick that dumped 87 octane in my car left me with about 88.4 octane (I had about 3 gallons of 92 in the tank already). I just happen to have a gallon of toluene handy. My net octane in about 5 minutes will be 91.26 until I fill up again with 92.

I'll drive easy for the next 5-10 miles with nothing over 3000 rpm'*. After the higher octane hits the rail, I can drive like those normal people we've heard about. I had no KR on a 2.2" pulley with the ported heads and rockers, so I should be safe from further damage running a 2.5" pulley once the octane is bumped up a bit.

Some pics of the afternoon'* work:

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Let'* see someone ELSE try to kill a moth on the TOP of the hood. This was my last kill other than my #1 piston:
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Get off! It'* not dead yet!
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2.3" pulley and magic Zilla extra idler removed:
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Absolutely monstrous 2.5" pulley installed:
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Looks good from a distance:
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Here'* an idea of what the belt path looks like now. Think about a 3" idler pulley being mounted to the hole in the bracket beneath the ICM. That'* what I normally run:
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Further embarassment. Look at the DUST!
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A little fuel pressure anyone? I have some to spare now:
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Time to back that fuel pressure off a bit for the 2.5" pulley. And it'll stay there. The next injectors will be a bit bigger when they get here.

I'm going out to dump some Toluene in the tank, and Bo and I are going for a leisurely drive to run that higher octane up to the rail so tomorrow morning'* drive to work doesn't have any surprises.

Video of the startup:
Old 09-06-2007, 10:28 PM
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Sounds good . I am glad you got your car running for the moment till you get a new bottom end. If you miss the 2.3" pulley so much, throw it on the SLE
Old 09-06-2007, 10:39 PM
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Thanks, Olds.

10.1 miles on the ticker. Should be in the 'octane safe' zone. Car is running like a champ, and is now off the injured reserve list, and back at least in a daily driver role for the time being.
Old 09-06-2007, 10:41 PM
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Don't you have another Bonneville to fall back on? I hope nothing happens to those cylinder bores you want to be ok for a rebuild.


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