1992-1999 Series I L27 (1992-1994 SE,SLE, SSE) & Series II L36 (1995-1999 SE, SSE, SLE) and common problems for the Series I and II L67 (all supercharged models 92-99) Including Olds 88's, Olds LSS's and Buick Lesabres Please use General Chat for non-mechanical issues, and Performance and Brainstorming for improvements.

Cutting access hole for Fuel Pump. **Done, no BOOM

Thread Tools
 
Search this Thread
 
Old 05-08-2008, 05:05 PM
  #1  
Senior Member
Certified GM nut
Thread Starter
 
samueljackson's Avatar
 
Join Date: Oct 2006
Location: burb of detroit. 2 miles north of 8 mile Rd.
Posts: 2,028
Likes: 0
Received 1 Like on 1 Post
samueljackson is on a distinguished road
Default Cutting access hole for Fuel Pump. **Done, no BOOM

after my top swap, seen here http://www.bonnevilleclub.com/forum/...687&highlight=, im still having a lean condition. and my fp is not putting out what it should. WOT was only about 30 psi. and having just put this pump in, the last thing i want to do is drop the tank again.

sooo, i have been contomplating cutting a hole right behind the back seat, where the fp is located. i was thinking of putting a welding blanket between the tank and the body. will this be enough to protect the tank from sparks?

what are some thoughts?

i really wish i would have cut a hole when i had the tank out the first time, but here i am, what can ya do.
Old 05-08-2008, 06:48 PM
  #2  
Senior Member
Posts like a Supercharger
 
White93z34's Avatar
 
Join Date: Sep 2007
Location: Zelienople, Pennsylvania
Posts: 166
Likes: 0
Received 0 Likes on 0 Posts
White93z34 is on a distinguished road
Default

bad idea IMO, if you were to make a plate to go over it and seal it up good then it might work, but the sending units are so large you would need a real large hole to get the sending unit and all its lines out.

Honestly I can have a H body tank down and out in about a half hour so I don't see the point.
Old 05-08-2008, 10:16 PM
  #3  
Senior Member
Certified GM nut
Thread Starter
 
samueljackson's Avatar
 
Join Date: Oct 2006
Location: burb of detroit. 2 miles north of 8 mile Rd.
Posts: 2,028
Likes: 0
Received 1 Like on 1 Post
samueljackson is on a distinguished road
Default

well, the full tank and exhaust are the main reasons for not wanting to drop the tank.

I'm not too worried about the seal afterwards. that will be fairly easy to take care of.

are there any structural affects to doing this? if not, i just may do it tomorrow.
Old 05-08-2008, 11:37 PM
  #4  
Senior Member
Posts like a Supercharger
 
White93z34's Avatar
 
Join Date: Sep 2007
Location: Zelienople, Pennsylvania
Posts: 166
Likes: 0
Received 0 Likes on 0 Posts
White93z34 is on a distinguished road
Default

at least on my car the dropping the exhaust down is literally a 10 minute affair, loosen hanger by the cat, and remove the 2 15mm bolts that hold the muffler up and it is down, then it is easy enough to work around from there on out

from what you described you can still drive the car, so I would just burn up the tank you have then drop it.

but to answer your question i don't see any structural integrity being removed by doing that, but make sure you use something good to cover that hole back up.
Old 05-09-2008, 01:14 PM
  #5  
Member
Posts like a V-Tak
 
1SSEi4U2NV's Avatar
 
Join Date: Sep 2007
Posts: 35
Likes: 0
Received 0 Likes on 0 Posts
1SSEi4U2NV is on a distinguished road
Default

Hook up a line to the test port and have a few gas can ready. Turn the car on and let the car pump the tank dry.
Old 05-09-2008, 04:03 PM
  #6  
Senior Member
Certified GM nut
 
SSEBONNE4EVA's Avatar
 
Join Date: Feb 2004
Location: CT
Posts: 2,099
Likes: 0
Received 1 Like on 1 Post
SSEBONNE4EVA is on a distinguished road
Default tank

Its probably going to take you just as much labor and time to cut a hole and fabricate a cover so I would just drop the tank also. It should come apart easy if you just had it down.
Old 05-15-2008, 06:55 PM
  #7  
Senior Member
Certified GM nut
Thread Starter
 
samueljackson's Avatar
 
Join Date: Oct 2006
Location: burb of detroit. 2 miles north of 8 mile Rd.
Posts: 2,028
Likes: 0
Received 1 Like on 1 Post
samueljackson is on a distinguished road
Default

so, i went for it....and I would recomend for NO ONE to do this. the lines and harness are very close to the body. it would be easy to nick them and cause a HUGE problem. I am an idiot for going this far. but its too late to turn back now.

i started by hammering a piece of sheet metal to fit the contours. Thats gonna be my lid. It will make a good seal.




this where i left it for today. i tried to get the sender out, but I have to cut more to clear the lines. When i open the lock ring, i smelled fumes (obviously) so i didnt want to cut anymore. that was SCARY sheet.
Old 05-15-2008, 07:17 PM
  #8  
Senior Member
Posts like a Turbo
 
93RedSled-SSE's Avatar
 
Join Date: Jan 2008
Location: Memphis, TN
Posts: 281
Likes: 0
Received 0 Likes on 0 Posts
93RedSled-SSE is on a distinguished road
Default

Nice cuts. Glad a plasma cutter was not involved. :P
Did I tell you about the time I was using a Saber saw to cut a hole in the wall and sliced through the house wiring? Saw stopped immediately, blew a hole in the glowing red blade, and I had an extra home repair to do. If that blade would have just been an inch shorter. HA Glad to see you have it done and nothing burnt to the ground
Old 05-15-2008, 08:22 PM
  #9  
reb
Member
Posts like a V-Tak
 
reb's Avatar
 
Join Date: Jan 2008
Location: Long Island, NY
Posts: 79
Likes: 0
Received 0 Likes on 0 Posts
reb is on a distinguished road
Default

Now I know where to find the FTP.

Old 05-15-2008, 08:38 PM
  #10  
Senior Member
Certified GM nut
 
Technical Ted's Avatar
 
Join Date: Oct 2005
Location: Western New York
Posts: 1,942
Likes: 0
Received 0 Likes on 0 Posts
Technical Ted is on a distinguished road
Default

FTP? That'* the fuel sending unit in the picture. The fuel tank pressure (FTP?) sender is on the other side of the tank. I just got a new tank & sender the other day. I can send a picture if you want to see where it'* located.


Quick Reply: Cutting access hole for Fuel Pump. **Done, no BOOM



All times are GMT -4. The time now is 07:19 PM.