Forced Induction All questions and problems regarding Superchargers, Turbos, NOS, ZEX, intercoolers, water injection, etc.

DIY M62 rebuild/polishing.(56k will exp.L27 type conditions)

Old 12-24-2006, 12:13 AM
  #1  
Senior Member
True Car Nut
Thread Starter
 
Peterg22000's Avatar
 
Join Date: Aug 2005
Posts: 5,798
Likes: 0
Received 0 Likes on 0 Posts
Peterg22000 is on a distinguished road
Default DIY M62 rebuild/polishing.(56k will exp.L27 type conditions)

So i got a spare SC from Geoff and have started my rebuild and polishing.
I got a bunch of pich od my progress.

how it looked on arival
Name:  SCrebuild007.jpg
Views: 617
Size:  61.9 KB
Name:  SCrebuild006.jpg
Views: 576
Size:  79.1 KB

Name:  SCrebuild011.jpg
Views: 579
Size:  56.5 KB
Name:  SCrebuild014.jpg
Views: 546
Size:  62.3 KB
After disassembly
Name:  SCrebuild017.jpg
Views: 581
Size:  82.6 KB
Name:  SCrebuild019.jpg
Views: 533
Size:  70.5 KB
Name:  SCrebuild018.jpg
Views: 554
Size:  64.6 KB
Name:  SCrebuild016.jpg
Views: 533
Size:  50.2 KB
Name:  SCrebuild021.jpg
Views: 578
Size:  76.2 KB
Name:  SCrebuild022.jpg
Views: 549
Size:  23.9 KB
bad coupler
Name:  SCrebuild020.jpg
Views: 546
Size:  35.0 KB
Name:  SCrebuild028.jpg
Views: 601
Size:  72.9 KB
Let the cleaning begin
Name:  SCrebuild033.jpg
Views: 531
Size:  52.4 KB
Name:  SCrebuild036.jpg
Views: 553
Size:  69.9 KB
Name:  SCrebuild037.jpg
Views: 551
Size:  51.9 KB

Name:  SCrebuild048.jpg
Views: 538
Size:  63.9 KB
didnt take many pics of the cleaning stage, so heres the polishing so far.
Name:  SCrebuild039.jpg
Views: 558
Size:  49.2 KB
Name:  SCrebuild040.jpg
Views: 533
Size:  25.9 KB
Name:  SCrebuild041.jpg
Views: 538
Size:  31.4 KB
Name:  SCrebuild042.jpg
Views: 545
Size:  39.3 KB
Name:  SCrebuild044.jpg
Views: 527
Size:  24.6 KB
Name:  SCrebuild046.jpg
Views: 545
Size:  25.8 KB
Name:  SCrebuild045.jpg
Views: 522
Size:  19.0 KB

still got a LONG way to go, but thats the start and how far i am so far
Old 12-24-2006, 12:32 AM
  #2  
Junior Member
Posts like a Ricer Type-R
 
willwren's Avatar
 
Join Date: Aug 2002
Posts: 11
Likes: 0
Received 4 Likes on 4 Posts
willwren is on a distinguished road
Default

Quite a bit more to go on the inlet. You want SMOOTH. Not a mirror finish to the eye, but very smooth to the finger.

Follow my guide very carefully on the outlet.
Old 12-24-2006, 12:37 AM
  #3  
Senior Member
True Car Nut
Thread Starter
 
Peterg22000's Avatar
 
Join Date: Aug 2005
Posts: 5,798
Likes: 0
Received 0 Likes on 0 Posts
Peterg22000 is on a distinguished road
Default

Originally Posted by willwren
Quite a bit more to go on the inlet. You want SMOOTH. Not a mirror finish to the eye, but very smooth to the finger.

Follow my guide very carefully on the outlet.
yeah like i said , i have a long way to go, it got latw and i was only just started the polishing, it got late...
Old 12-24-2006, 05:47 PM
  #4  
Senior Member
True Car Nut
 
OLBlueEyesBonne's Avatar
 
Join Date: Dec 2002
Location: Sauk Centre, MN
Posts: 5,459
Likes: 0
Received 0 Likes on 0 Posts
OLBlueEyesBonne is on a distinguished road
Default

IF you don't have 'em, get 3 120 grit flapper wheels for your rotary tool.... I got by with 2 on 96BonnevilleL67'* M90, but on the 99 M90 housing I did for my dad (giving it to him for Christmas to put on his 02 Park Avenue Ultra) I needed 3, plus about ten 120 grit sandpaper wheels, a Dremel 9905 (?) carbide bit, 1 sheet of 600 grit and 1200 grit sand paper for the finishing. Still had a hell of a time getting the edges of the inlet that are really tight, but managed to smooth about 75% of the roughness out.

Good luck with the rest of the process.....
P.*. Looks like you have a better camera than me... I've tried taking about 50 pics of my porting, but close-ups make me wonder what I was taking a picture of. :?
Old 01-17-2007, 12:49 PM
  #5  
Senior Member
True Car Nut
Thread Starter
 
Peterg22000's Avatar
 
Join Date: Aug 2005
Posts: 5,798
Likes: 0
Received 0 Likes on 0 Posts
Peterg22000 is on a distinguished road
Default

I might do a little more, but i got about 90-95% of the roughness out
i didnt have to use all the Bits you had to Marty,
i only used
1 80grit flaper (50% life left)
1 120grit flaper (still lots of life left)
2 80grit drum wheels (killed them both)
and some polishing stone wheels (went throught the different abrasivnesses, last one was so smoth it felt like rubber)

Name:  SCrebuild055.jpg
Views: 538
Size:  68.5 KB
Name:  SCrebuild056.jpg
Views: 518
Size:  48.4 KB
Name:  SCrebuild057.jpg
Views: 520
Size:  35.9 KB
Old 01-17-2007, 01:39 PM
  #6  
Senior Member
Certified GM nut
 
OLDsman105's Avatar
 
Join Date: Jul 2004
Location: New York City
Posts: 1,912
Likes: 0
Received 0 Likes on 0 Posts
OLDsman105 is on a distinguished road
Default

wow Peterg that looks great. shinny...
Old 01-17-2007, 03:14 PM
  #7  
Senior Member
True Car Nut
 
SSEimatt93's Avatar
 
Join Date: May 2003
Location: Lethbridge, Alberta, _______Canada._______ West Coast Bonneville Fest ___05,06,07 Survivor___
Posts: 8,135
Likes: 0
Received 0 Likes on 0 Posts
SSEimatt93 is on a distinguished road
Default

WOW that looks Excellent!
Old 02-20-2007, 08:58 PM
  #8  
Senior Member
True Car Nut
Thread Starter
 
Peterg22000's Avatar
 
Join Date: Aug 2005
Posts: 5,798
Likes: 0
Received 0 Likes on 0 Posts
Peterg22000 is on a distinguished road
Default

well finally finished the P/P on this thing, now all i need to do is touch up the chiped paint spots and install the new brearings
Name:  motortime051.jpg
Views: 534
Size:  47.9 KB
Name:  motortime052.jpg
Views: 524
Size:  43.1 KB
Name:  motortime053.jpg
Views: 544
Size:  62.2 KB
Old 02-20-2007, 10:14 PM
  #9  
Junior Member
Posts like a Ricer Type-R
 
willwren's Avatar
 
Join Date: Aug 2002
Posts: 11
Likes: 0
Received 4 Likes on 4 Posts
willwren is on a distinguished road
Default

Inlet is awesome. But a mirror finish on the outlet will help prevent carbon buildup.

Make sure you LIGHTLY chamfer/break the edge of the V outlet on the INSIDE of the compressor chamber.
Old 02-20-2007, 10:23 PM
  #10  
Senior Member
True Car Nut
Thread Starter
 
Peterg22000's Avatar
 
Join Date: Aug 2005
Posts: 5,798
Likes: 0
Received 0 Likes on 0 Posts
Peterg22000 is on a distinguished road
Default

Originally Posted by willwren
Make sure you LIGHTLY chamfer/break the edge of the V outlet on the INSIDE of the compressor chamber.
I have done that. i had to do a search on a work comp to see how much i should ( i was thinking the i shouldnt for some reason, so it got a light rounding

as for the mirror finnish, i can spend a little more time if you think its in my best interest. i stoped after sanding it with 600 grit

Thread Tools
Search this Thread
Quick Reply: DIY M62 rebuild/polishing.(56k will exp.L27 type conditions)



All times are GMT -4. The time now is 03:42 AM.