2000-2005 Discuss your 2000-2005 Bonneville SE, SLE, and SSEi Please use General Chat for non-mechanical issues, and Performance and Brainstorming for improvements.

Fuel gauge problem

Thread Tools
 
Search this Thread
 
Old 10-29-2009, 09:57 PM
  #1  
Junior Member
Posts like a Ricer Type-R
Thread Starter
 
waide's Avatar
 
Join Date: Oct 2009
Location: Westmoreland, Ks
Posts: 12
Likes: 0
Received 0 Likes on 0 Posts
waide is on a distinguished road
Default Fuel gauge problem

Hey guys,
Just wanted you all to know that I had an issue with my fuel gauge being very erratic lately and most of the time being stuck on full. I looked on here and found most of you saying it was the sending unit. I went out and bought a new sending unit from the dealer. (I work at an automotive repair shop, so I got it at our cost thank goodness.) I removed the access cover in the trunk, unhooked the 2 electrical connectors and the 2 fuel lines. Removed the lock ring and pulled the pump assy. After getting out my trusty DVOM, I checked resistance and found out it jumped all over the place so I knew I was on the right track. I replaced the sending unit, and reinstalled the pump into the tank. Finished the install with the cover and fuel gauge works great.
I went back to the old sending unit and found 2 things wrong with it. The sending unit arm was loose and wobbled back and forth. I also found that the 2 arms that actually sweep the electrical contacts very worn and actually 1 of them was broken. I also noticed before installing the new sending unit that the electrical contacts were actually redesigned and had a much longer contact than the old one. I think GM realized that it was a bad design. I really appreciate your help and you made me much more confident in attempting the repair. I have done many repairs like this before in my shop, but it is slightly different in my own car with my own money. Thanks again!
Old 10-29-2009, 09:59 PM
  #2  
Senior Member
True Car Nut
 
sawgunner's Avatar
 
Join Date: Jan 2009
Location: Dover, NH
Posts: 7,122
Likes: 0
Received 0 Likes on 0 Posts
sawgunner is on a distinguished road
Default

glad we could help let us know if you have anymore troublebs2
Old 10-29-2009, 10:09 PM
  #3  
Retired Senior Admin

Expert Gearhead
 
Danthurs's Avatar
 
Join Date: May 2006
Location: Sheboygan Wisconsin
Posts: 29,661
Likes: 0
Received 28 Likes on 24 Posts
Danthurs is a name known to allDanthurs is a name known to allDanthurs is a name known to allDanthurs is a name known to allDanthurs is a name known to allDanthurs is a name known to all
Default

Glade we were able to help.
Old 10-29-2009, 10:22 PM
  #4  
Senior Member
True Car Nut
 
2kg4u's Avatar
 
Join Date: Sep 2006
Location: Windsor, Ontario / Detroit, Michigan
Posts: 4,816
Received 241 Likes on 198 Posts
2kg4u has much to be proud of2kg4u has much to be proud of2kg4u has much to be proud of2kg4u has much to be proud of2kg4u has much to be proud of2kg4u has much to be proud of2kg4u has much to be proud of2kg4u has much to be proud of2kg4u has much to be proud of
Default

As you know from your research, this is a very common problem. I did mine last summer with a sending unit I bought from Tristar radiator, but I probably paid too much for it. I did not realize the dealer sells a sending unit; I thought they only sold the fuel pump.

What is the part number of the sending unit you installed? What does the dealer normally sell it for? Your information will help other members that encounter this issue.
Old 10-29-2009, 10:27 PM
  #5  
Junior Member
Posts like a Ricer Type-R
Thread Starter
 
waide's Avatar
 
Join Date: Oct 2009
Location: Westmoreland, Ks
Posts: 12
Likes: 0
Received 0 Likes on 0 Posts
waide is on a distinguished road
Default

I will have to get the part number tomorrow. I left it at work. I paid at my cost approx. $125 which after looking at Rock Auto tonight is about the same as they charge. I was a little disappointed by that but I do realize I bought a O.E. dealer part and Rock Auto may be aftermarket.
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
impalamonte
Oldsmobile
8
12-27-2014 08:49 PM
gigion
1992-1999
17
09-08-2007 09:44 PM
1995BvSSE
2000-2005
8
06-15-2007 08:20 PM
borntolose
1987-1991
17
08-30-2004 01:20 PM
SSEiguy
1992-1999
8
07-18-2002 08:17 AM



Quick Reply: Fuel gauge problem



All times are GMT -4. The time now is 12:40 AM.