I bought the material for the visors at a local trim shop. They has a few dozen rolls of fabric and allowed me to rummage through to get an exact duplicate of the original. harofreak sent me one of his secondary visors for a color match.
If I'm not mistaken, both of them bought their headliner material from an online source and this accounts for the slight variation in the color. Quite frankly, I think it looks more unique being a little different. I like the way haro'* sunroof gasket is a little darker than the headliner.
I sewed them together using a template made from the stripped visor. All the details are located here
. As far as the embroidery goes, money has already been spent for the digitizing which is the first step in the process. Currently, there are 4 different logos: "SSEi SUPERCHARGED" (4 versions x 3 sizes), "SLE BONNEVILLE" (3 SIZES), and 2 different "BONNEVILLE" fonts (x 3 sizes) that are ready for use. The different sizes are 4" for left chest polos, 5" for ball caps and 6" for visors. If you'd like something else digitized, I can give you further details on how to do this. If you can find someone local to you that does embroidery, I can email you a file. I pay $1 per 1000 stitches for embroidery. To put this into perspective, JDB'* logo was around 14,000 stitches because of the fill and harofreak'* was around 7000. So $28 and $14 respectively for the pair. This pricing is very competitive. I found a woman that runs a business from the basement of her home and dosen't have any minimun quantities. That is important as you look around.