Performance, Brainstorming & Tuning Talk about modifications, or anything else associated with performance enhancements. Have a new idea for performance/reliability? Post it here. No idea is stupid! (please use Detailing and Appearance for cosmetic ideas)

build your own air intake box? need help!!please!!

Thread Tools
 
Search this Thread
 
Old 01-24-2006, 07:40 PM
  #1  
Junior Member
Thread Starter
 
Kill4Nuggs's Avatar
 
Join Date: Jan 2006
Location: Boca Raton, FL
Posts: 2
Likes: 0
Received 0 Likes on 0 Posts
Kill4Nuggs is on a distinguished road
Default build your own air intake box? need help!!please!!

i have a 1994 bonneville SE and i just put a new intake system on it with a cone filter, I heat wrapped the intake tube but i want to create a box under the hood that will go over the top of the cone filter and the side exposed to the engine so I can keep the hot air from in the engine compartment out of the intake.......PLEASE HELP ME!!!!
Old 01-24-2006, 07:47 PM
  #2  
Senior Member
Certified Car Nut
 
1993 SLE's Avatar
 
Join Date: Oct 2003
Posts: 19,756
Likes: 0
Received 0 Likes on 0 Posts
1993 SLE is on a distinguished road
Default

you want to build something like this

Name:  10-16newintake015.jpg
Views: 188
Size:  61.4 KB

Name:  10-16newintake016.jpg
Views: 218
Size:  58.9 KB

Name:  10-16newintake018.jpg
Views: 211
Size:  61.6 KB



Name:  10-16newintake020.jpg
Views: 232
Size:  51.2 KB

its plastic underneath the insulation.....most ppl use lexan or something similar to make the box
Old 01-24-2006, 07:48 PM
  #3  
Junior Member
Posts like a Ricer Type-R
 
willwren's Avatar
 
Join Date: Aug 2002
Posts: 11
Likes: 0
Received 4 Likes on 4 Posts
willwren is on a distinguished road
Default

http://www.bonnevilleclub.com/forum/...ic.php?t=15624
Old 01-24-2006, 08:02 PM
  #4  
Senior Member
Posts like a Camaro
 
Sully1742's Avatar
 
Join Date: Apr 2005
Posts: 1,071
Likes: 0
Received 0 Likes on 0 Posts
Sully1742 is on a distinguished road
Default

You could use wood if that better suits you. I think that'* what I'll make mine from. It'* cheaper and easier to work with than lexan, but isn't as pretty. it retains good thermal properties though apparently.
Old 01-24-2006, 08:15 PM
  #5  
Senior Member
Posts like a Northstar
 
charliemax's Avatar
 
Join Date: Jan 2006
Location: Valley Forge, PA
Posts: 598
Likes: 0
Received 0 Likes on 0 Posts
charliemax is on a distinguished road
Default

Originally Posted by 1993 SLE
you want to build something like this



its plastic underneath the insulation.....most ppl use lexan or something similar to make the box
That is a work of art.

You have it attached to the lid shelf. Did you have to leave any room for torsion between the box and the pipe? Just thinking about the engine movement in Bill'* vid...
Old 01-24-2006, 09:19 PM
  #6  
Senior Member
Certified Car Nut
 
1993 SLE's Avatar
 
Join Date: Oct 2003
Posts: 19,756
Likes: 0
Received 0 Likes on 0 Posts
1993 SLE is on a distinguished road
Default

thank you

and yes there is room for the pipe to move because the box is attached to the car because i didnt want the weight of the box pulling on the TB and
Old 01-24-2006, 11:23 PM
  #7  
Junior Member
Posts like a Ricer Type-R
 
willwren's Avatar
 
Join Date: Aug 2002
Posts: 11
Likes: 0
Received 4 Likes on 4 Posts
willwren is on a distinguished road
Default

Originally Posted by 1993 SLE
thank you

and yes there is room for the pipe to move because the box is attached to the car because i didnt want the weight of the box pulling on the TB and
You'd be better off NOT attaching it to the car, but having it lift if it needed to, and come to rest in the non-motor-flex position.

The box doesn't have to be totally sealed if you provide a constant force-feed (ram-air) supply to it.
Old 01-25-2006, 02:14 AM
  #8  
Senior Member
Posts like a Corvette
 
llBlazin_llLo's Avatar
 
Join Date: Jul 2004
Location: Bolingbrook, IL Location: Clarkston, MI
Posts: 1,256
Likes: 0
Received 0 Likes on 0 Posts
llBlazin_llLo is on a distinguished road
Default

Name:  ThomassCAITop.jpg
Views: 294
Size:  138.3 KB

Name:  ThomasCAIBackside.jpg
Views: 420
Size:  142.5 KB
Old 01-25-2006, 02:33 AM
  #9  
Senior Member
True Car Nut
 
Hans's Avatar
 
Join Date: Jul 2004
Location: Twin Falls, Idaho
Posts: 7,545
Likes: 0
Received 1 Like on 1 Post
Hans is on a distinguished road
Default

[quote="charliemax"]
Originally Posted by 1993 SLE
Did you have to leave any room for torsion between the box and the pipe? Just thinking about the engine movement in Bill'* vid...
my l27 basically has no flex...well some bad we are talking less than an inch. The motor mounts are extremely solid compared to most engines I have seen. But either way it does move some.
Old 01-25-2006, 09:27 AM
  #10  
Junior Member
Posts like a Ricer Type-R
 
willwren's Avatar
 
Join Date: Aug 2002
Posts: 11
Likes: 0
Received 4 Likes on 4 Posts
willwren is on a distinguished road
Default

My engine doesn't move that much now with new mounts, but it does move at least an inch.

If you replace all your mounts, flex will be reduced. Until then, plan for some flex. You don't want your box or pipe tearing loose, and you don't want force applied to the throttle body. If you want to attach the box, don't use a rigid pipe. Use INTENSE-style tubing instead.

If I ever do a CAI on the SLE, it'll be INTENSE-style tubing feeding a CAI. Too messy in the winter around here to run a FWI, and the 92-99 doesn't have the 'under skirting' in the fender area to keep a FWI clean like the 2k+ do.
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Bonnie99
Performance, Brainstorming & Tuning
4
02-08-2009 02:33 PM
Dirthead Racing
Performance, Brainstorming & Tuning
15
08-07-2006 06:30 PM
bill buttermore
1992-1999
3
01-15-2005 09:24 PM
jachin
Performance, Brainstorming & Tuning
24
03-07-2004 12:20 PM



Quick Reply: build your own air intake box? need help!!please!!



All times are GMT -4. The time now is 02:34 AM.